Surface Mount Technology Magazine-Printed Circuit Board Assembly, Boards, Design News: ElectroIQ.com
Surface Mount Technology Featured Articles
New Conformal Coatings, Encapsulants, Adhesives, and Other Assembly Materials

Master Bond debuted a conformal coating and adhesives; Rudolph Bros intro'd a conformal coating; Fujipoly has new TIM sheets; Christopher Associates added a potting compound; and DYMAX offers a spot-curing system and compatible adhesives.

Surface Mount Technology Featured Articles
IPC January PCB Book-to-Bill Shows Growth

IPC released the January findings from its monthly North American PCB Statistical Program, showing both rigid and flex PCBs in positive territory, with a combined book-to-bill ratio of 1.05. “There is huge growth in orders compared to January 2009,” said president Denny McGuirk.

Surface Mount Technology Featured Articles
High-performance Printers, Stencils and Stencil Care, and Dispensing Products

These new products include printer upgrades and options from DEK and Sony; a high-precision valve for dispensing from Tridak, a double-layer stencil from DEK; and a stencil cleaning and care kit from Ascentech.

Surface Mount Technology Featured Articles
Dual Preheater Rework Prevents Damage to Dense Lead-free Assemblies

It is no longer possible to simply increase reflow temperatures and expect safe and controlled component removal. Older and less-capable rework systems can damage lead-free assemblies. Ed Zamborsky and Paul Wood, OK International, explain new machine technologies for safe BGA rework.

Surface Mount Technology Featured Articles
ESD in 201x: What Will the Decade Bring?

Jeremy Smallwood, Ph.D.; Charvaka Duvvury, Ph.D.; and Harald Gossner, Ph.D., discuss ESD control and packaging changes in the next decade. Driven by technology and process needs, ESD control practice and standardization will continue evolving.

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Surface Mount Technology Industry News
EMS Provider Lightspeed Expands to New Manufacturing Facility (Mar 9, 2010)

Lightspeed Manufacturing has moved from its old factory in Methuen, Mass. to a new 60,000-sq-ft modern manufacturing facility at 135 Ward Hill Avenue in Haverhill, MA. Lightspeed is a contract manufacturer of printed circuit electronics assemblies that has experienced continued growth.

IPC APEX EXPO 2010: Exhibits Preview III (Mar 9, 2010)

IPC APEX is coming up April 6–9 at the Mandalay Bay Convention Center in Las Vegas. This preview includes cleaner chemistry from Kyzen; test systems from Digitaltest, atg, and Seica; selective soldering systems from Juki and Seica; cleanliness test systems from Gen3 and Ascentech as well as Austin American Technology; process control from ProWorks and Microscan; reflow profiling from KIC; halogen-free solder from Indium; assembly systems from Siemens and Juki; and spray fluxing from Sonotek.

New Edition of IPC Market Data Update Shows Continuing Recovery in Electronics Supply Chain, Production (Mar 8, 2010)

IPC released the winter 2010 edition of Electronics Industries Market Data Update, which offers proof of a continuing economic recovery. The IPC Index of North American Electronics Industry Performance rose dramatically from -18.3 in the third quarter of 2009 to -5.5 in the fourth quarter. The Index is a new business indicator that reflects trends in sales performance from all key segments of the electronics interconnect supply chain.

Yale Scientists Develop Magnetic Lead-free Solder (Mar 8, 2010)

Yale University scientists have developed a magnetic solder that can be manipulated in three dimensions and selectively heated. The alloy is tin/silver with iron additives that allow magnetic manipulation for selective heating, reflow location, and added strength.

MOREY Provides Telematics Hardware Design for Automotive X PRIZE Competition (Mar 5, 2010)

The X PRIZE Foundation will partner with IL-based EMS provider MOREY Corporation to benefit the Progressive Insurance Automotive X PRIZE, a $10 million competition designed to inspire a new generation of viable, safe, and fuel-efficient vehicles.

Surface Mount Technology Current Articles
New Cleaning Products Are More Compatible, Cleanliness Tests More Accurate (Mar 8, 2010)

Zestron and Heraeus optimized cleaning processes for new lead-free and leaded solder pastes; Seika introduced a printer wiper roll cleaner that eliminates waste; Zestron added 5-liter refills for its Bath Analyzer; GEN3 Systems and Ascentech debut a line of cleanliness testers; and Kyzen developed a pH-neutral aqueous cleaning product.

Reflow Profiling: KIC's Brian O'Leary Shows New Methods, New Understanding (Mar 2, 2010)

Reflow profiling has gained importance as SMT assemblers struggle to meet the lower-temperature reflow needs of components, and the higher-temperature needs of lead-free solder alloys. Profiling can involve a lot of guess work, wasted boards, and lost time. KIC, along with the Rochester Institute of Technology (RIT), studied the most accurate way to profile a BGA, and achieved nonlinear results. The methodology and design of experiment described here, from Brian O’Leary’s presentation to the SMTA Boston Chapter, can be applied to other profiling situations.

New Products for PCB Assembly Test (Feb 26, 2010)

These new test products include functional test with temperature calibration and a new test handler from Multitest, LXI test matrices from Pickering Interfaces, ESD testers from Transforming Technologies, a test system manager from QualiSystems, new boundary scan applications from JTAG Technologies, a test socket from Aries and test socket spacer cutting from A-Laser, Agilent characterization systems, and cleanliness test upgrades from Specialty Coating Systems.

Reflow Soldering Under Vacuum: A New Method (Feb 23, 2010)

With PCBs becoming increasingly complex, unexpected assembly issues are inhibiting quality. Adding vacuum and nitrogen to reflow — whether in a new reflow oven or integrated onto an existing SMT line — offers benefits like higher quality with an economical cost and continuous operation. Raimund Faber, GM, sales & marketing, SMT Maschinen- und Vertriebs GmbH discusses the causes of voids and how these defects affect quality, and one method to eliminate them during reflow without sacrificing oven flexibility or throughput.

Design for Manufacturing Requires Strong Collaboration (Feb 23, 2010)

Matt Wuensch, Mentor Graphics, promotes collaboration across PCB design, prototype development, and electronics assembly. The more this collaboration transpires between teams, the more potential for cost savings and less potential for problems in new product introduction (NPI).

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    Surface Mount Technology Webcasts

    Upcoming Webcasts

    Lead-Free/RoHS Materials for Printed Circuit Board Manufacturing
    Since most EMS companies are making leaded and lead-free products, inventory and compliance management has become an increasingly time-consuming effort, with inventory ...
    (Mar 16, 2010 12:00 PM CDT / 5:00 PM GMT)
    Sponsored by: 
    Henkel
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    On Demand Webcasts

    Surface Mount Technology Videos
    Gene Dunn, Panasonic Factory Solutions of America, examines thin-die packaging issues that EMS providers will need to consider in board layout for bend possibilities, pick-and-place systems for picking force, and reflow for overheat concerns. ; board design; Fragile Components; Fragile Packages; Miniaturization; panasonic; pick-and-place; reflow; smt; Thin Die; Doug Peck, AEIC, discusses industry trends, including the size of SMT components, assembly difficulty, and the effect on rework operations. ; aeic; doug peck; industry trends; Miniaturization; rework; SMTAI; Gary Tanel, SMT advisor, talks about current EMS business sales and best practices for EMS mergers/acquisitions. ; Acquisitions; advisory board; business; ems; Gary Tanel; Gary's List; Mergers; selling EMS business; SMTAI; Agilent?s sj5000 is featured, performing an AOI scan on a post-reflow assembly. The company also is highlighting lead ringer technology. ; Agilent; AOI; lead ringer; optical inspection; PCB inspection; post-reflow; pre-reflow; SMTAI; Rob DiMatteo introduces BTU's smaller lead-free-capable reflow system, as well as a high-volume 12-zone model, and new lane options for existing systems.; BTU; conveyors; ems; high-volume; lead-free; medical; Military; reflow; SMTAI; Michael Konrad, SMT advisor, shows us Aqueous?s Trident cleaning equipment. The system prewashes, washes, dries, and cleanliness tests at each rinse cycle. ; aqueous; cleaning; cleanliness test; defluxing; PCB cleanliness; SMTAI; trident; Bob Willis, consultant and industry educator, discusses teaching techniques for new and experienced engineers. ; bob willis; Certification; SMTAI; training; The A-Line at IPC Midwest produces a PCB assembly with jet solder printing, dual-head pick-and-place, reflow, and depanelization.; Assembly; cab; ipc; IPC Midwest; Juki; Mydata; Senju; smt; The Morey Corp; Steve Pollock, sales manager at Essemtec, demostrates the printer, pick-and-place, and lead-free convection reflow oven that comprise their turnkey line.; complete line; Essemtec; lead-free reflow; manufacturing line; pick and place; printer; reflow; SMTAI; turnkey manufacturing; Paul Salmon, Balver Zinn, explains the global alliance for the SN100C lead- and silver-free solder alloy, shared with Nihon Superior and other partners. ; Balver Zinn; lead-free solder; Nihon Superior; sac; SMTAI; SN100C; tin-free solder; Bob Doetzer, Circuit Technology, talks about certification training and their training lab. IPC certification takes place at the high-tech lab, and at customer locations, like EMS facilities and even ships.; Circuit Technology; ipc; IPC certification; land repair; operator training; rework and repair; SMTAI; training; Christian Munoz, Hirox, shows us their new digital microscope with plastic prism, inspecting a reflowed BGA.; BGA inspection; digital microscope; Hirox; low-cost inspection; SMTAI; Rick Short, director of marketing and communications at Indium Corporation, talks about lead-free rework and solar cell manufacturing's materials requirements.; indium; lead-free; photovoltaics; rework; SMTAI; solar cells; solder; Bob Black, president, Juki Corporation, demos their range of flexible/high-speed placement systems.; component placement; high-speed placement; Juki; odd-form components; pick-and-place; SMTAI; Brian D'Amico, president, Mirtec, demonstrates laser AOI and other features on their inspection systems.; AOI; automatic optical inspection; laser inspection; lifted leads; Mirtec; Jane Feng, Flextronics, discusses the EMS provider's recent paper on nondestructive BGA inspection techniques. ; EMS provider; Flextronics; Nondestructive BGA Inspection; SMTAI; Tier 1 EMS; James Holova, BPM Microsystems, talks about device programming product lines. He describes the benefits of the Flashstream technology for flash device programming. ; BPM; device programmer; flash; flashstream; programming; SMTAI; Vern Solberg, STI ? Madison, speaks on miniaturization, such as wafer-level packaging (WLP) and chip on board (COB).; BGA; Cob; Flip Chip; Miniaturization; smt; Vern Solberg; Wireless Handsets; Kyzen's VP Tom Forsythe talks about SMTA membership and new cleaning materials hitting the market.; charles hutchins; chemistries; cleaning; cleaning materials; Kyzen; lead-free; SMTA; SMTAI; solder alloys; Craig Hood, Petroferm, introduces a new spray-in-air aqueous cleaner at SMTAI. ; aqueous cleaner; batch cleaning; cleaning electronics; in-line cleaning; Petroferm; SMTAI; Jon Dupree, YXLON, describes the importance of X-ray inspection for new packages, sophisticated PCBs, and harsh-environment assemblies.; Computed Tomography; CT; embedded PCB; harsh environment; HDI; packages; X-ray inspection; Irene Sterian, Celestica, describes her EMS company's business, and the role of manufacturing services providers in the market.; Celestica; electronics manufacturing; ems; North American EMS; Tier I; Al Cabral, marketing manager, VJ Electronix, demonstrates solder rework and X-ray inspection with the company's new machines.; 2D X-ray; manual inspection; rework; VJ Electronix; X-ray inspection; Gabe Gonzalez, SPEA, shows SMT a flying probe ICT system that tests to specifications for fast, economical component-level test.; board test; component verification; flying probe; ICT; in-circuit test; test; Dan Weitzman, president, Valor, talks to SMT about software's roles in electronics design and manufacturing.; data libraries; design; manufacturing; MES; process control; software; valor; Tom Mealey, co-owner, Virtual Industries, operates manual, battery-powered, and plug-in vacuum tweezers for handling SMDs and odd-form components.; components; moisture-sensitive devices; MSDs; placement; rework; SMD handling; vacuum tweezers; Ed Zamborsky, regional sales manager, OK International, shows solder paste/flux/adhesive dispensers, soldering stations, and the basics of hand soldering.; adhesives; dispensing; flux; hand soldering; OK International; Oki; solder paste; Video 1. The video shows an integrated RF design flow using Mentor Graphics design tools in an integrated design flow with the Advanced Design System RF and microwave design solution from Agilent Technologies.; Agilent Technologies; Mentor Graphics; mixed-signal design; RF Design; Paul Ruo, National Sales Manager for Aries, talks to Gail Flower at Semicon West 2008.; Aries Semicon West 2008 packaging; Asymtek's Greg Wood, vice president of sales, talks to Gail Flower at Semicon West 2008.; Semicon West 2008 asymtek packaging; One of Amkor's latest package offerings, FusionQuad, protects the package while making interconnects easier for fine pitch connections to the PCB.; advanced package; AmKor; BGA; fine pitch package; FusionQuad; new package style; PCB package; quad flatpack; SATS provider package; Eric Beyne, Ph.D., scientific director, Advanced Packaging and Interconnect Center, Interconnect, Packaging & Systems Integration at IMEC talks to Gail Flower at Semicon West.; packaging IMEC Beyne Semicon West; Bob Douglas, president, Inovaxe, tours the INOCART-MSD sensitive-component advanced storage system, with separated cells and component tracking.; component storage; component tracking; INOCART; Inovaxe; moisture sensitive devices; MSD; parts handling; SMTAI; traceability; Keith Howell and Masato Nakamura of Nihon Superior discuss the halogen-free solder products debuting at SMTAI. Nihon?s SN100C lead-free solder is the base of this product line.; alloys; dopants; intermetallic layer; lead-free; Nihon Superior; sac; solder; solder paste; Aviza's Kevin Crofton, VP and General Manager, talks to Gail Flower at Semicon West 2008.; Aviza Crofton Semicon West 2008; Brian Toleno, Ph.D., Henkel, describes the FF6000 material -- an epoxy flux and adhesive for innovative electronics assembly.; apex; conductive adhesive; epoxy; flux; Henkel; soldering materials; Dick Johnson, DEK, walks Gail Flower through the Instinctiv V9 machine optimization software.; apex; DEK; Instinctiv V9; machine optimization; Printing; software; In this mini-Webcast, SMT's Editorial Advisory Board shares their insights into the magazine and the industry. ; cleaning; columnists; design; lead-free; manufacturing; processing; reliability test; solder; tin/lead; Brian Duffey, MYDATA, introduces the MY100 DX family of split-axis, linear-motor component placement systems with vibration-free feeding for high component mixes.; apex; chip shooter; component placement; feeders; MY100; Mydata; pick and place; Hiroaki Kobayashi, Seika Machinery, introduces their conveyors and PCB loaders made in Korea with Japanese parts.; apex; assembly tools; conveyors; PCB handling; seika; Paul Walter, Dage, shows Gail Flower their quick-view CT, dual-monitor operator interface, and XD7500 NT inspection system. ; AOI; apex; AXI; computerized tomography; CT; Dage; inspection; x-ray; Steve Glass, RMD, demonstrates their handheld XRF elemental analyzer's new features: an ergonomic stand, solder analysis capability, and "Quick Mode."; apex; components; lead-free; rmd; RoHS; Screening; solder analysis; XRF; Mike Foster of Dynatech/Samsung walks Gail Flower through the SM series complete SMT line at the show. Featured equipment includes screen printer, pick-and-place systems, and more.; apex; Dynatech; pick-and-place; printer; samsung; smt line; Jan Vardaman, president, TechSearch International, (Vardaman's presentation was delivered by Smith, due to a flight cancellation caused by the weather) explores thru-silicon vias (TSVs).; Jan Vardaman; packaging; SMTAI; TechSearch International; through-silicon vias; thru-silicon via; TSI; TSV; Josef Jost, Balzer Zinn, parent company of Cobar, explains the XF3 flux medium for SAC, SN100C, and tin/lead alloys.; apex; Balver Zinn; Cobar; flux; lead-free; sac; SN100C; solder; tin/lead; Tom Nash of BTU discusses reflow trends in nitrogen, process control, and COO.; Patrice Rollet, Avantec, discusses soldering materials, coatings, and cleaners developed by the Europe-based company. ; apex; aqueous clean; avantec; chemistry clean; cleaning; coating; soldering materials; Volker Pape, founder of Viscom, traces the company timeline and reveals details of the 3088-II mid-range inspection system to Gail Flower.; AOI; apex; AXI; inspection; optical; viscom; x-ray; Jim Price of Sony Manufacturing Systems America debuts the SI-P850 screen printer and SI-V200 AOI system to North American assemblers at the show.; AOI; inspection; Printing; screen printer; Sony Manufacturing Systems; Jacques Coderre, Unovis Solutions, presents "Assembly Evolution as Semiconductor and Circuit Board Converge." ; Co-design; convergence; Embedded Components; Flip Chip; packaging; smt; Unovis; Bob Douglas, Inovaxe, demos their MSD handling system for managing editor Meredith Courtemanche.; apex; component storage; Dry box; Inovaxe; lead-free; Materials handling; MSD; Bennet Bruntil tours EVS's solder recovery technology under the hood of the system.; Peter van den Eijnden, JTAG, praises the APEX atmosphere and tells Gail Flower about JTAG/boundary scan's capabilities. ; apex; boundary scan; JTAG; test; Vincent Whipple, Sono-Tek, demonstrates the ultrasonic atomiztion technology behind spray fluxing.; apex; Fluxing; Sono-Tek; Spray Flux; Ultrasonic Atomization; Don Miller, YESTech, walks us through 3D AXI advances, and the emerging inspection market for conformal coatings.; 3D X-ray; apex; conformal coating; inspection; YESTech; Scott Kennedy, senior development engineer at Rogers Corporation, looks at the potential inherent in new package substrates.; ceramic packages; ceramics; Military; packaging; SMTAI; substrates; TSV; Lee Smith, VP of business development at outsourcing semiconductor assembly and test (OSAT) provider Amkor Technology, was instrumental in developing the package-on-package (PoP) stack.; AmKor; Lee Smith; package on package stack; Pop; Sats; Jim McElroy, iNEMI, describes the consortium's method for roadmapping and advancing electronics assembly technology.; apex; consortia; iNEMI; roadmap; Ritwik Chatterjee, Ph.D., speaking on behalf of the Georgia Tech Packaging Research Center (PRC), defines 1st and 2nd level integration through all-silicon interconnection.; all silicon; Georgia Tech; Package in package; Packaging Research Center; Ritwik Chatterjee; Tim Nolte, BPM Microsystems, sees the device programming market growing, based on increased flash memory usage.; apex; BPM; device programming; Flash memory; flashstream; vector engine; Chris Underhill of Finetech provides rework advice for challenging package and PCBA applications.; 01005; apex; BGA; Finetech; packaging; repair; rework; stacked die; Erik Bergum, Heraeus, tells us about their ball-dippable paste, developed with TI to replace tacky fluxes in solder sphere placement.; apex; ball-dippable paste; flux; Heraeus; solder powder; solder spheres; Mark Dalderup, Rehm, discusses his company's international goals and their vapor-phase reflow products, including a vacuum system to prevent voids.; apex; reflow; Rehm Thermal; solder joints; vapor-phase; voids; Barbara Duvall, Seica, introduces the Pilot V8 flying prober's features to managing editor Meredith Courtemanche.; apex; flying probe; Seica; test; test point access; John Byers, Asymtek, debuts the SelectCoat SL940 dispensing system for conformal coatings and other materials. ; apex; Asymtek; conformal coating; dispense; dispensing; vision; Frank Piracci, Asymtek, shows the S822 dual-lane shuttle for higher-throughput CSP underfill.; apex; Asymtek; chipscale package; CSP; dispensing; underfill; Jos Brehler, Totech, discusses lead-free in the U.S. and the importance of MSD control using the Superdry dry cabinet.; apex; component drying; dry cabinets; lead-free; moisture-sensitive devices; MSD; Totech; David Geiger, Flextronics International, explains how EMS assemblers implement new packages in their processes.; Bare Die; ems; Flextronics; new packages; Pop; SATS/EMS; smt; stacked packages; Rozalia Beica, 3D interconnect director at Semitool Inc. and representing the EMC3D consortium, expresses integration in packaging.; 3d packaging; packaging; Semitool; SMTAI; TSV; SMT Live gathers global events in electronics assembly at your fingertips, from pick-and-place systems to traceability software launches, to industry discussions of outsourcing, lead-free trends, and more.
    SMT White Papers

    Featured White Papers

    New Lead-Free Alloy that Takes Under-the-Hood Heat in Stride-Innovative Formulation Provides High Reliability for High-Temp Applications
    While lead-free processes now seem like yesterday’s news and the electronics industryat large has generally accepted and commonly uses the SnAgCu (SAC) alloy, ...
    Sponsored By:  Henkel Corporation
    How "Free" is Your Halogen-Free Solder Paste?
    With all the talk of halogen-free in the electronics industry these days, it’s hard to believethat there is actually no official halogen-free legislation – ...
    Sponsored By:  Henkel Corporation
    Using Hansen Space to Optimize Solvent Based Cleaning Processes
    What is an optimized cleaning process? Is it based solely upon removing the residue, or is it more? Of course it is more. We do not want to remove the labels or ...
    Using Hansen Space to Optimize Solvent Based Cleaning Processes
    What is an optimized cleaning process? Is it based solely upon removing the residue, or is it more? Of course it is more. We do not want to remove the labels or ...
    Next Best Thing to a Close Shave: Mitigating the Risks of Tin Whiskers
    by Brian Toleno, Ph.D., Henkel CorporationIf you've been in electronics for any length of time, the phenomenon of tin whiskers is something you've likely heard discussed ...
    Sponsored By:  Henkel Corporation

    Recent White Papers

    Tightening Up Type 4
    Though the majority of assemblers are using Type 3 solder paste for most of today’s mainstream applications, the prevalence of finer-pitched devices is growing. ...
    Sponsored By:  Henkel Corporation
    SMT Blog
    SMT Magazine
    by SMT Magazine

    SMT's editorial team discusses industry events, trends and important news for electronics manufacturers, IDMs, OEMs and related companies.

    Predicting the Future: The Interrelationship between Technology and Politics

    Did you ever want to know the future? Invest in stocks that you knew would soar in value, start a venture at just the right time to take advantage of a new technology (as we did with SMT in 1986), and avoid pitfalls along the way.I’ve recently been...

    No Die Code, No OEM Certification, No Service: How One Component Distributor Is Keeping Counterfeit Parts out of Your SMT Line

    Fusion, an independent component distributor based in MA, recently added an Anti-Counterfeit Screening and Analysis Laboratory to its Wilmington location; and SMT toured the new facility. While the lab is full of chemicals and equipment for exposing...

    Surface Mount Technology Events
    National Electronics Week South Africa
    Johannesburg, South Africa
    March 09, 2010 - March 10, 2010
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    Las Vegas, NV
    April 06, 2010 - April 09, 2010
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    April 07, 2010 - April 07, 2010
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    April 15, 2010 - April 15, 2010
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